Lean Starter Kit
Template 07

Red tag designer

Make your own 5S red tags. Change the fields, the reasons and the decisions. Add your logo. Print blank tags to fill in by pen, or print them filled from a list. New to red tags? See week 1 of the 4-week plan.

Your red tag design
Title, area and number

Write the tag number in the “Tag no.” column of the red tag log.

Look
Colour
Your logo
Shape
Fields on the tag
Preview
Print
Tag numbers count up from the first number.
Paste a list from Excel

One tag per row. Columns in this order: .

Sheet · 0 tags

Print at 100% (“Actual size”), not “Fit to page”. Print on red card if you have it. Cut, punch the hole and add string or a cable tie.

Red tag area sign →Red tag log →

What is a red tag?

A red tag marks an item that nobody is sure they need. It is the first step of 5S: Sort. Each tagged item goes to a red tag area for a set time. Anyone who needs it can take it back. After that, the area owner decides what happens to it. Nothing is thrown away by mistake, and the work area keeps only what it uses.

What to put on a red tag

How long should the hold period be?

Most teams hold red-tagged items for 2 weeks. That is long enough for anyone who needs an item to notice it is gone. If some items are only used once a month, hold for 30 days. Pick one period, write it on the red tag area sign, and keep to it.

How to run a red tag event

  1. Pick a red tag area: a table, a pallet or a taped square on the floor. Put up the red tag area sign.
  2. Walk the area as a team. For each item, ask: “Do we use this every week?”
  3. If not, or nobody is sure, fill in a tag, tie it on and move the item to the red tag area.
  4. Write each tag on the red tag log.
  5. At the end of the hold period, the area owner decides for each item, and ticks the decision.

New to 5S? Week 1 of our 4-week plan shows the whole sort step, with photos. Put the 5S poster on the wall too.